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Bead Caustic, Caustic Soda Bead, Caustic Soda Pearl, Caustic Soda Prill, 1310-73-2

Bead Caustic, Caustic Soda Bead, Caustic Soda Pearl, Caustic Soda Prill, 1310-73-2

CAUSTIC SODA BEADS (Sodium Hydroxide - NaOH)

1. IDENTIFICATION

Property Information
Chemical Name Sodium Hydroxide
Trade Names Caustic Soda Beads/Pearls, White Caustic, Solid Caustic
Chemical Formula NaOH
CAS Number 1310-73-2
EINECS Number 215-185-5
UN Number 1823 (solid)
GHS Classification Corrosive – Class 8

2. PHYSICAL AND CHEMICAL PROPERTIES

Parameter Value
Appearance White, round beads / granules
Molecular Weight 40 g/mol
Density 2.13 g/cm³ (20°C)
Melting Point 318°C
Boiling Point 1,388°C
pH (1% solution) >13
Solubility in water (20°C) ~1,090 g/L (highly soluble)
Solubility (others) Partially soluble in ethanol/methanol; insoluble in ether
Hygroscopicity High (absorbs moisture and CO₂ from air)
Corrosion property Affects glass, porcelain, aluminum, zinc, tin
Vapor Pressure 1 mmHg (at 739°C)

3. TYPICAL CHEMICAL ANALYSIS

Component Typical Ratio
NaOH (purity) 98% – 99.5%
Na₂CO₃ ≤ 0.8%
NaCl ≤ 0.1%
Fe₂O₃ ≤ 0.005%
Moisture ≤ 0.7%

4. REACTION WITH WATER (CRITICAL WARNING)

EXOTHERMIC REACTION
NaOH + H₂O → Heat (≈ 44 kJ/mol released)

  • Temperature can rapidly rise to 50–90°C during dissolution

  • NEVER ADD WATER TO CAUSTIC – violent boiling and splashing hazard

  • ALWAYS ADD CAUSTIC TO WATER (slowly, with stirring)

5. APPLICATIONS BY INDUSTRY

Industry Application
Cleaning Drain cleaner, industrial grease remover, oven cleaner, surface degreaser
Soap & Detergent Saponification (fat + NaOH), dirt solubilizer in detergents
Food Processing Olive debittering, fruit/vegetable peeling (potatoes, tomatoes), food additive E524
Textile Mercerization of cotton (luster, strength, dye affinity)
Pulp & Paper Lignin removal (pulp production), de-inking (recycling)
Water/Wastewater pH adjustment, heavy metal precipitation (as hydroxides)
Petrochemical Removal of sulfur and acidic components
Metal Treatment Degreasing and derusting, pre-treatment for galvanizing
Biodiesel Catalyst in transesterification
Chemical Synthesis Production of sodium cyanide, dyes, various organic/inorganic chemicals

6. COMPARISON WITH OTHER FORMS (Beads vs Flake vs Liquid)

Property Caustic Beads Caustic Flakes Liquid Caustic (50%)
Dusting Very low High None
Flowability Excellent (ball-like) Poor (caking tendency)
Moisture resistance High Low
Dosing accuracy High Medium High (by pump)
Dissolution rate Controlled Very fast (risky) Instant (already dissolved)
Shipping cost Low (dry) Low High (water transported)
Storage Bags/bags, dry warehouse Bags/bags Stainless steel tank
Shelf life Long (if sealed) Medium Unlimited (proper conditions)
Automation suitability Excellent Poor Excellent

7. SAFETY PRECAUTIONS AND HEALTH HAZARDS

7.1 Health Risks

Exposure Route Effect First Aid
Skin contact Severe burns, tissue damage, deep ulcers Wash with plenty of water for 15–20 min, seek medical attention
Eye contact Permanent vision loss, corneal damage Rinse with water (eyelids open), immediate emergency medical care
Inhalation Respiratory tract irritation, burning, edema Move to fresh air, oxygen if breathing difficulty
Ingestion Mouth, esophagus, stomach perforation Do NOT induce vomiting! Drink 1–2 glasses of water, immediate medical help

7.2 Personal Protective Equipment (PPE)

Equipment Type / Specification
Gloves Nitrile, neoprene, butyl rubber (thick) – latex not suitable
Eye protection Chemical splash goggles + face shield
Body protection Chemical resistant apron / coverall
Respiratory protection P2/P3 particulate mask (dusty environments)
Footwear Chemical resistant steel-toe work boots

7.3 Storage Conditions

Criterion Requirement
Temperature 10–30°C
Humidity Below 50% (dry environment)
Ventilation Well-ventilated
Packaging Original, tightly closed (absorbs moisture)
Incompatible materials Acids, aluminum, zinc, tin, organic peroxides
Fire extinguishing Water spray, dry chemical (CO₂, dry sand)

8. TRANSPORT INFORMATION

Property Information
UN Number 1823
Packing Group II
Hazard Label Class 8 (Corrosive)
Marine (IMDG) UN 1823, Class 8, PG II
Air (IATA) UN 1823, Class 8, PG II
Shipping temperature Ambient, dry conditions

9. ENVIRONMENTAL INFORMATION

Property Information
Aquatic toxicity Toxic to aquatic organisms due to high pH (>50 mg/L)
Bioaccumulation None
Degradability Inorganic, not biodegradable
Neutralization Neutralize with dilute acid (HCl, H₂SO₄)
Waste disposal After neutralization, can be discharged to sewer (check local regulations)

10. REGULATORY INFORMATION

  • EU (CLP) : H314 – Causes severe skin burns and eye damage

  • Turkey (MoEU) : Registered under KKDIK

  • GHS P-statements : P260, P280, P301+P330+P331, P303+P361+P353, P305+P351+P338, P310

11. SHELF LIFE AND DEGRADATION

Condition Shelf Life
Sealed original packaging 2 years (minimum)
Open packaging (dry environment) 3–6 months
Open packaging (humid environment) 1–4 weeks (carbonation and moisture absorption)

Signs of degradation: Caking, color change (white to grayish), damp/dull appearance, weight increase

12. OTHER NAMES

Name Context
Sodium Hydroxide Beads Chemical formal name
Caustic Soda Pearls Commercial name
Lye Soap making, food processing
Drain Cleaner Common household name
Solid Caustic To distinguish from liquid form

CONCLUSION: Caustic soda beads (NaOH) offer high purity, minimal dusting, excellent flowability, and good moisture resistance. They are preferred over flake or liquid forms in automated systems, precision dosing applications (soap, textile, food), and facilities prioritizing worker safety. However, they are highly corrosive; always use proper PPE and never add water to caustic.

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