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Cobalt-Copper Master Alloy, 7440-48-4, 7440-50-8, 12506-85-3

Cobalt-Copper Master Alloy, 7440-48-4, 7440-50-8, 12506-85-3

Product: Cobalt – Copper Master Alloy (10% Co)

1. IDENTIFICATION & CHEMICAL IDENTITY

Parameter Value
Product Name Cobalt-Copper Master Alloy
Alloy Code CuCo10, 10Co
CAS Number (Alloy) 12506-85-3 (Cobalt, compd. with copper (1:1))
EC / EINECS Number Not applicable (n/a)
Chemical Formula CoCu
Molecular Weight ~122.48 g/mol
Nominal Composition 10% Cobalt, 90% Copper (by weight)
Impurity Limit Total impurities < 0.3% (Fe, Ni, P, Pb, Sn, etc.)
Form Solid ingot / granule / fine chip
Appearance Metallic, copper-red, uniform structure
Standard EN 1981:2003 – Copper and copper alloys. Master alloys

Component CAS Numbers:

Component Content CAS Number EC Number
Cobalt (Co) 10% 7440-48-4 231-158-0
Copper (Cu) 90% 7440-50-8 231-159-6

2. PHYSICAL AND THERMAL PROPERTIES

Property Value Unit
Liquidus 1480 °C
Liquidus (Kelvin) 1753 K
Solidus 1460 °C
Solidus (Kelvin) 1733 K
Melting Range 20 °C (very narrow)
Density (20°C) ~8.9 g/cm³
Electrical Conductivity ~25-30 % IACS
Thermal Conductivity ~200 W/m·K
Brinell Hardness (HB) ~80-110 -

Note: The narrow melting range (20°C) is ideal for precise alloying and controlled solidification.

3. MICROSTRUCTURE & HOMOGENEITY

  • Production method: Vacuum induction or protective atmosphere melting + continuous casting.

  • Grain structure: Fine-grained, evenly distributed cobalt particles.

  • Homogeneity: Segregation < 2%, superior to standard master alloys.

4. DETAILED APPLICATIONS

4.1. Electrical & Electronics

  • High-strength copper alloys (e.g., CuCrZrCo – chromium, zirconium, cobalt addition).

  • Automotive connectors and terminals requiring spring force.

  • Pantograph wires – high wear and arc resistance with good conductivity.

4.2. Thermal Applications

  • Welding electrodes – cobalt addition to copper-zirconium improves softening resistance.

  • Resistance welding tips and holders.

4.3. Heavy Duty & Industrial

  • Rolling mill guides, furnace conveyor chains.

  • Mold materials for metal injection molding (MIM).

4.4. Specialized Metallurgical Processes

  • Powder metallurgy composite materials – matrix reinforcement.

  • Laser cladding for wear resistance improvement.

5. APPLICATION METHODS & DOSAGE

Method Process Steps Temperature (°C) Notes
Addition to melt Add 2-10% CuCo10 to molten base alloy 1480-1550 Stirring required
Powder metallurgy Mix granules with Cu powder + sintering 900-1050 Protective atmosphere
Pre-casting modification Add 5 min before pouring 1450-1480 Grain refiner effect

Recommended dosage: Final cobalt content typically 0.5–5% depending on application. Using 10Co master alloy:
Example: To achieve 2.5% Co in final alloy, add 25% CuCo10 by weight to the melt.

6. ALTERNATIVE ALLOYS COMPARISON

Alloy Advantages Disadvantages Substitute?
CuCo10 (this product) High homogeneity, narrow melting range, good conductivity Cobalt price volatility
CuNi10 Lower cost, good corrosion resistance Lower high‑temperature strength Partly (if no high‑temp requirement)
CuFe10 Very cheap, magnetic Poor electrical conductivity No (conductivity loss)
CuCr1Zr High conductivity, good strength Zirconium oxidation sensitive Yes (if wear resistance not critical)
CuBe2 Very high strength, fatigue resistant Toxic, expensive No (toxic alternative)

When to choose CuCo10?

  • High-temperature softening resistance required

  • Arc erosion resistant electrical contacts

  • Non-beryllium alternative needed

7. ADVANTAGES (Technical highlights)

  • Homogeneous cobalt distribution – minimal local hardness variation.

  • Narrow liquidus‑solidus range (20°C) – prevents grain boundary segregation.

  • Low oxide content – due to protective atmosphere production.

  • Recyclable – scrap can be remelted.

8. HANDLING & STORAGE

Condition Recommendation
Temperature 5 – 40 °C
Humidity Below 50%, preferably with desiccant
Shelf life Unlimited (if unoxidized)
Transport Palletised, impact‑protective foam or wooden case
Avoid Acids, salts, alkalis, strong oxidizers

9. SAFETY INFORMATION

  • Hazard classification: Metal alloy – not classified as dangerous under ADR 2019.

  • Personal protective equipment (PPE):
    – Dust mask (when cutting or generating chips)
    – Safety goggles
    – Nitrile gloves + welding apron for melting/welding

  • First aid:
    – Inhalation: Move to fresh air. Administer oxygen if breathing difficulty.
    – Ingestion: Do not induce vomiting. Rinse mouth, seek medical attention.
    – Skin contact: Wash with soap and water; remove contaminated clothing.

  • Waste disposal: Send to licensed metal recycler. Do not discard into soil or water.

10. PACKAGING

Type Weight Material
Ingot (standard) 5 – 10 kg Plastic‑lined strapped foam tray
Granule 25 kg kraft bag + PE inner liner UN certified nylon bag
Custom order Upon request (100 – 1000 kg) Wooden crated, palletised

11. QUALITY CONTROL TESTS

Test Method Acceptance Criteria
Chemical analysis ICP‑OES Co: 9.8 – 10.2%
Impurity analysis ICP‑OES Fe ≤0.1%; Ni ≤0.2%; P ≤0.05%; Pb ≤0.05%; Sn ≤0.05%; total ≤0.3%
Oxygen content Fusion analysis < 200 ppm
Grain size ASTM E112 Avg. grain diameter < 50 µm
Hardness Brinell HB 2.5/62.5 80 – 110 HB
Density Archimedes 8.85 – 8.95 g/cm³

12. REGULATORY INFORMATION (components)

Component CAS No. RTECS No. UN No. (powder form)
Cobalt metal 7440-48-4 GF8750000 3089 (flammable solid, Class 4.1)
Copper metal 7440-50-8 GL5325000

13. COMPANY & CONTACT

Manufacturer / Supplier:
Betakim Tekstil
(Metallurgy division – Master alloys)

Note: Technical data are typical values and may vary slightly between production batches. Pre‑testing for specific applications is recommended.

 

Summary of CAS Numbers Included

Substance CAS Number
CuCo10 alloy 12506-85-3
Cobalt (Co) 7440-48-4
Copper (Cu) 7440-50-8

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